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Smart process indicator
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- Technical manual (96 pages)
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- Contents
- Table of Contents
- Troubleshooting
- Bookmarks
Table of Contents
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Table of Contents
- 1 Key Features
- 2 The Front View and Key Functions
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He Ront Iew and Ey Unctions
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Display
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Key Pad
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Key Lock
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- 3 Operation
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Basic Weighing
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Advanced Functions
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- 4 Installation
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Recommendations
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How to Install the Instrument and Scale
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Step 1. Mechanical Installation
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Step 2. Load Cell Connection
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Step 3. Power Supply Connection and Grounding
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Step 4. Energize the Instrument
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Step 5. Set the Calibration Switch to Programming and Calibration
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Step 6. Programming
- Step 7. Calibration
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Step 8. Testing the Scale Performance
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Step 9. Bring the DIP Switch to up Position to Unlock the Scale Adjustment
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Step 10. Peripheral Related Parameters Programming, if any
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Step 11. Peripheral Connections
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Step 12. Peripheral Connections Testing
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- 5 Programming and Calibration
- Entering the Programming and Calibration
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Exiting the Programming and Calibration
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Fast Access to the Calibration
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- 6 Analogue ( Only Bx11 an )
- 7 Rs232C and Rs485 Data Outputs
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Continuous Data Output
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Fast Continuous Data Output
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Print Mode
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BSI Data Structure
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- 8 Technical Specifications
- 9 Housing
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Accessories Supplied with the Instrument
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Accessories Sold Separately
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- 10 Trouble Shooting
- 11 Frequently Asked Questions
- Declaration of Conformity
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Quick Links
- 1 Step 5. Set the Calibration Switch to Programming and Calibration
- 2 Step 7. Calibration
- 3 Step 6. Programming
- 4 Programming and Calibration
- 5 Entering the Programming and Calibration
- 6 Trouble Shooting
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BX11
Smart Process Indicator
User Manual
Table ofContents
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Table of Contents
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Touch Panel BAYKON BX11 Technical Manual
Smart process indicator (96 pages)
Summary of Contents for BAYKON BX11 Series
- Page 1 BX11 Smart Process Indicator User Manual...
- Page 3 BAYKON reserves the right to revise this manual and alter its content without notification at any time. Neither BAYKON nor its affiliates shall be liable to the purchaser of this product or third parties for damages, losses, costs, or expenses incurred by purchaser or third parties as a result of: accident, misuse, or abuse of this product or unauthorized modifications, repairs, or alterations to this product, or failure to strictly comply with BAYKON operating and maintenance instructions.
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Page 4: Table Of Contents
Contents: 1. K ...................... 3 EY FEATURES 2. T ............... 4 RONT IEW AND UNCTIONS Display Key Pad Key Lock 3. O ......................6 PERATION Basic Weighing Advanced Functions 4. I ..................... 10 NSTALLATION Recommendations How to install the instrument and Scale ? Step 1. -
Page 5: Key Features
3 point calibration ( linearity correction ) Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Programming by BAYKON IndFace1X PC software Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes 8 load cells 350... -
Page 6: The Front View And Key Functions
2. T RONT IEW AND UNCTIONS Figure 2.1 - Front panel view of BX11 2.1 Display The weight display of BX11 is seven segments LED. At the right side of the display there are three LED’s for indicating the net, gross and the unit ( standard kg ). The meanings of the announcement LED’s on the display are: Gross Announces the indicated value is the gross weight. -
Page 7: Key Pad
2.2 Key Pad The keys and the key functions of BX11 are: Function: Key function is programmable to Increased Indication, Total, Tare value indication, CN value indication, Peak function and Hold function at parameter [ 116 ]. GN / Set Point: Pressing this key indicates the Gross weight temporarily. Press long time to enter the setpoint menu. -
Page 8: Operation
3. O PERATION 3.1 Basic Weighing Zeroing Zeroing corrects the drifts of the unloaded scale from the zero point. Zeroing range is limited in the instrument in set up mode. Refer to technical manual for details on zeroing limits. 1. Unload the scale. 2. - Page 9 Automatic clear The tare is automatically cleared after emptying the scale, if this feature is enabled. Refer to parameter [ 113 ]. Automatic zero point correction Zero point is corrected automatically for minor deviations if the change is within the range of limited zeroing range value.
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Page 10: Advanced Functions
3.2 Advanced Functions Force measurement The instrument should be set to force mode for the bidirectional force measurement from –Maximum to +Maximum. The force unit N or kN can be displayed. BX11 is very fast force measurement instrument with its high conversion rate, up to 1600. Refer to parameter [ 210 ]. High resolution ( Default ) If you program <... - Page 11 Example 2: Sorting or Checkweighing. if you want checkweighing or sorting the items basically, you may set the setpoints to Control mode-1. After entering the sorting weights to SP1, SP2 and SP3 in sequence, outputs will change as shown on the right. Example 3: Producing alarm.
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Page 12: Installation
4. I NSTALLATION PRECAUTION: Please read this section carefully before installation of the instrument. Applying the recommendations in this section will increase your system reliability and long term performance. 4.1 Recommendations Control Cabinet Design Warning: Please care the following warnings for designing the control cabinet which will increase your system reliability. -
Page 13: Step 1. Mechanical Installation
Step 1. Mechanical Installation Take care to the housing dimensions and the suggested panel hole dimensions given in the Page 42. Install the indicator on the panel with its panel fixing accessories. Be sure, all mechanical installation of your mechanical system and panel are finalizing before starting the next step. Step 2. -
Page 14: Step 4. Energize The Instrument
The pin layout of the 24VDC connector of BX11 Series ( rear view ) PE Protective Loadcell 0V 24V grounding cable shield Figure 4.2 The pin layout of 24VDC connector Warning: Before interfering the instrument, turn off the power and wait at least for 30 seconds. -
Page 15: Step 6. Programming
Step 6. Programming You will program the instrument according to your application in this step. Adjust; • Interface parameters in block [ 00- ] RS232 and [ 01- ] RS485 serial ports, • Configuration parameters in block [ 1-- ] for scale functions related with application like saving tare before power off and restart in Net mode and digital I/O related entries. -
Page 16: Step 10. Peripheral Related Parameters Programming, If Any
Step 10. Peripheral related parameters programming, if any If you will connect any peripheral to the instrument, you have to set the related parameters up. Refer to Page 14 for digital input/output, Page 29 for analog output programming and technical manual for fieldbus interfacing. - Page 17 Hold The instrument holds the weight indication during input signal which help the measured value to the operator for a while. Low input signal allows the basic weighing operation. Refer to parameter [131, 132, 133 and 134 ] on Page 30. PLC remote port The digital input of the weighing instrument is used as a remote port of...
- Page 18 Digital Output Connection BX11 instruments digital outputs are can be used as a standard, threshold and window. Threshold and window outputs are also programmable positive or negative polarity. Digital outputs of BX11 are also programmable as a fieldbus port to control them with a fieldbus commands. Refer to parameter [ 117 ], [ 130 ] and [ 70- ].
- Page 19 Setpoint of absolute indicated weight The absolute indicated weight value is compared with the setpoint entry and the output state is activated if the absolute weight is higher than setpoint. As an example, setpoint 1 is 100 kg in the drawing on the right.
- Page 20 Control Mode-1: Setpoints are entered as SP1<SP2<SP3<SP4<SP5 and outputs are activated as indicated in the drawing as seen on the right. This mode can be used for checkweighing, sorting, filling, multicomponent batching etc. Refer to parameter [ 130 ] on Page 29. Control Mode-2: Setpoints are entered as SP1<SP2<SP3<SP4<SP5...
- Page 21 Window Output: 2 set point values are entered. The output is active when the weight is between SP1_L and SP1_H. Inverse function is available. Refer to parameter [ 7-- ] on Page 30. PLC remote port The digital output is used as a remote port of the PLC if the output is programmed as fieldbus port.
- Page 22 RS 232C serial connection is done with three wire as indicated below in Figure 4.7. Figure 4.7 - RS 232C serial interface connections Warning: Connecting the shield to the reference ground will protect your weighing system against EMC disturbances. RS 485 and Modbus-RTU Connection RS 485 port usage and specifications are shown in the table below.
- Page 23 BX11 AN Current output connections Fieldbus Connections If your will make any fieldbus connection you will find detailed information on connection and data interfacing in technical manual you will find in the instrument box or www.baykon.com. Figure 4.11 Interface connections –...
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Page 24: Step 12. Peripheral Connections Testing
Profinet, Ethernet, EtherNet/IP, EtherCAT and Powerlink Connector pin configuration (RJ45) Signal Description Differential Ethernet transmit data + TX− Differential Ethernet transmit data − Differential Ethernet receive data + RX− Differential Ethernet receive data − Not used Terminated Not used Terminated Not used Terminated Not used... -
Page 25: Programming And Calibration
5. P ROGRAMMING AND ALIBRATION The signs those take place on the lower right corner of the keys indicate the function of the keys in programming menu. The basic meanings of these keys are given the table below. • Return to main •... - Page 26 Press long time PASSWr sequentially - - - INTERFACE 0_ _ Baudrate Data Format Line Feed Response S. RS232 Address Length&Parity Checksum CarrigeReturn 1200 0 : No 0 : 8 None 1 0 : Disable 0 : Disable 0 : Disable 0 : Immediately 2400 1 : Continuous...
- Page 27 ANALOGUE 4_ _ OUTPUT Signal Output mode Set to analog Source of output 0 : 4-20 mA output to 0 : Gross selection 1 : 0-20 mA calibration range 1 : Indicated 2 : 0-5 VDC 3 : 0-10 VDC Zero Coarse zero Fine zero...
- Page 28 < Tare > and < Zero > keys. A minimum of 20% of scale capacity is necessary for calibration; BAYKON recommends 50 to 100%. A calibration error is produced if insufficient weight is used.
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Page 29: Fast Access To The Calibration
Example: If load cell outputs are LC1: 2.0010, LC2: 1.9998, LC3:1.9986 and LC4:2.0002, the mean value will be Mean of LC outputs = ( 2.0010 + 1.9998 + 1.9986 + 2.0002 ) ÷ 4 = 1.9999 mV/V. [ZEr.AdJ] [XXXXXX] If the scale is empty and you want to make automatic zero adjustment instead of entering estimated dead load ( look next step ), press <... - Page 30 A minimum of 20% of scale capacity is necessary for calibration; BAYKON recommends 50 to 100%. A calibration error is produced if insufficient weight is used.
- Page 31 Analogue Output ( Only BX11 AN ) The calibration of the analogue output is performed automatically after calibration the scale. If you want to adjust the analog output manually access to the parameters below as seen at the in the programming parameters flow diagram ( Page 24 ) and follow the descriptions below.
- Page 32 0 : No. 1 : (Output1 = Sp1), (Output2 = Sp2), (Output3 = Sp3), (Output4 = Sp4), (Output5 = Sp5 ) 2 : (Output1 = Sp1), (Output2 = Sp2), (Output3 = Sp3), (Output4 = Sp4), (Output5 = Stable ) 3 : (Output1 = Sp1), (Output2 = Sp2), (Output3 = Sp3), (Output4 = Sp4), (Output5 = Error ) 4 : (Output1 = Sp1), (Output2 = Sp2), (Output3 = Sp3), (Output4 = Sp4), (Output5 = Centre of zero) 5 : Functional outputs ( Refer to [ 7-- ] parameter group ) 6 : Setpoint of real indicated weight...
- Page 33 Window Output: 2 set point values are entered. The output is active when the weight is between SP1_L and SP1_H. Inverse function is available. Table 5-1 - Digital output functions [700 0] Output 1 Refer to Table 5-1 to select the output function. 0 : No function on output 1 1 : Threshold (Active High) 2 : Threshold (Active Low)
- Page 34 [703 0] Output 4 Refer to Table 5-1 to select the output function. 0 : No function on output 4 1 : Threshold (Active High) 2 : Threshold (Active Low) 3 : Window (Active High) 4 : Window (Active Low) 5 : Fieldbus output [704 0] Output 5 Refer to Table 5-1 to select the output function.
- Page 35 Parallel Outputs Access to the parameter [904]. The prompt [o X Y] appears on the display. To perform parallel output test, enter the number of parallel output to Y digits via < Zero > key. To change the logical condition of that output via < Tare > key and X shows the logical condition of that output.
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Page 36: Analogue ( Only Bx11 An )
6. A BX11 AN ) NALOGUE ONLY BX11 AN is programmable to 4 – 20 mA, 0 – 20 mA, 0 – 5 V or 0 – 10 V analogue output types. Analog output is automatically adjusted to the weighing range after the calibration. The mid value of the analog output is set to zero load at bipolar usage. -
Page 37: Rs232C And Rs485 Data Outputs
7. RS232C RS485 D UTPUTS In this section, you will find the data structure of different type of the data outputs via these serial ports. 7.1 Continuous Data Output Continuous data output of the instrument is transmitted in the following data structure. The serial ports of BX11 are suitable for bi-directional communication. -
Page 38: Fast Continuous Data Output
The weight data is represented with right aligned, error messages are represented with left aligned. Important The CR and LF shall be enabled for Baykon remote display interfacing. 7.2 Fast Continuous Data Output Fast continuous “indicated weight” data output can be used only for the instruments which can communicate fast. -
Page 39: Bsi Data Structure
Multi Line You can send the data in multiple lines as seen in the label given below by pressing < > key. Enter The data output structure can be programmed with printer parameters. Multi Line-1 Format Multi Line-2 Format 7.4 BSI Data Structure BSI data format gives the reliable and speedy interface advantages with communicating PLC or PC for process control or transactional applications. -
Page 40: Technical Specifications
8. T ECHNICAL PECIFICATIONS Common Specifications A/D Converter A/D converter type 24 bit Delta-Sigma ratiometric with integral analog and digital filters Conversion rate Up to 1600 measurement values per second Input sensitivity 0.4 V/d ( Approved ); 0.1 V/d (Non approved ) Analog input range 0 mV to +18 mV ( unipolar ) ;... - Page 41 BX11 AN Analogue Communication Voltage output 0-5 VDC, 0-10 VDC Current output 4-20mA, 0-20mA D/A Converter 16 bit Max. cable length 300 meter Max. load resistance (current output ) Min. load resistance 10 k (Voltage output ) BX11 MB Modbus-RTU Communication RS-485 1200 to 115200 baudrate, 8N1 / 7O1 / 7E1 / 8O1 / 8E1...
- Page 42 BX11 CO CANopen Communication Data rate 10 kbit/s – 1 Mbit/s (selectable) kbit/s EDS file Generic EDS-file provided Line with Trunkline, Dropline structure and Termination at both Ends Topology Line length depending on baudrate 25 – 500 meter. 2 wires shielded twisted pair cable. Installation Alternatively 4 wire with 24 Volt power over the bus Max.
- Page 43 BX11 PL Powerlink Communication Data rate 100 Mbit/s, half duplex Compatibility Supports POWERLINK V2.0 Communication Profile Specification version 1.2.0 XDD file XDD-file provided Ring redundancy Available Topology 100% free choice of star, tree, ring or daisy chain Switched Ethernet transmission with shielded twisted pair cables and RJ-45 Installation connectors.
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Page 44: Housing
9. H OUSING BX11 housings are panel type with stainless steel front and back parts, and aluminum body. 92 mm ( 3,62" ) 47 mm ( 1,85" ) The hole dimensions for mounting BX11 on the panel 100 mm ( 3.94" ) 99 mm ( 3.90"... - Page 45 BX11 PB Panel type rear view BX11 PN Panel type rear view BX11 EN Panel type rear view BX11 CO Panel type rear view BX11 EI Panel type rear view BX11 EC Panel type rear view BX11 CC Panel type rear view BX11 PL Panel type rear view BX11 Smart Process Indicator, User Manual, Rev.
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Page 46: Accessories Supplied With The Instrument
2-pos and 3,81 mm pitch green plug for non-isolated outputs User manual Installation CD (IndFace1X setup, technical manual and technical documents) Table 9-1 - Accessories supplied with instrument 9.2 Accessories sold separately The following accessories can be supplied from BAYKON. √ √ √ √ √ √ √... -
Page 47: Trouble Shooting
Err 1 ADC error - Re-energize indicator Err 2 ADC error - Call BAYKON - Check load cell cable and load then start Err 3 Indicator can not be calibrating calibration again - Configure the instrument... -
Page 48: Frequently Asked Questions
REQUENTLY SKED UESTIONS Question : My PC could not interface with BX11. How can I check the com port? Answer : − Connect the instrument to the PC and run Hyper Terminal. − Check com ports as described in The Diagnostic Test section on Page 32. Question : IndFace1X installation needs restart every time. -
Page 49: Declaration Of Conformity
Doğrulamanın ikinci aşaması Baykon tarafından yerine getirilmelidir. Lütfen Baykon'la bağlantıya geçiniz. The first step of the verification has been carried out in the manufacturing company. It comprises all tests according EN 45501-8.3.3. - Page 50 NOTES: BX11 Smart Process Indicator, User Manual, Rev. 1.8, May 2017 Page 48 of 48...
- Page 52 Kimya Sanayicileri Organize Sanayi Bölgesi Organik Cad. No:31 Tepeören, 34956 Istanbul, TURKEY Tel : +90 216 593 26 30 (pbx) Fax : +90 216 593 26 38 e-mail: servis@baykon.com http:// www.baykon.com...
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